PRINTING AND PUBLISHING PLAYBOOK
This playbook is the most beneficial for printing and publishing manufacturing industries and can be used for any manufacturing industries such as FMCG and other industries.
It includes machine configuration & layout for smooth workflow, manpower requirements & training, procurement, inventory & warehouse management, materials handling, machine make-ready processes, maintenance processes, OEE calculation and its improvement for better productivity, quality improvement and waste control management. It also calculates and controls the Total Cost Productivity (TCP) and innovations.
WHO SHOULD CONSIDER THE PRINTING AND PUBLISHING PLAYBOOK?
- Anyone in the printing and publishing industry
- Businesses that want to improve their efficiencies and productivity
WHAT IS INCLUDED IN THE P&P PLAYBOOK?
- Creation & implementation of SOPs for different processes
- Data generations at different levels
- Data analysis through small group activities (SGA)
- Elimination of errors through Data analysis & SOP modification
- Maintenance scheduling and breakdown analysis & minimisation
- Enhance product quality and process quality
- Reduction of waste generation with proper analysis
- MIS generation
- Cost optimisation (TCP)
- Productivity improvement through manpower rationalisation
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PLAYBOOK CONTENTS
| WORKFLOW | TOOLKIT |
|
PLANT AND MACHINERY
|
Product Specifications |
| Pre-Press | |
| Press | |
| Utilities | |
| Layout | |
| Manpower | |
| Compliance | |
| EHS | |
|
PROCUREMENT/ STORE & INWARD LOGISTICS
|
Product Planning |
| Material Procurement Planning | |
| Inventory Management System | |
| Material Specifications | |
| Vendor Development & Negotiation Mechanism | |
| Inward Logistics Management | |
| Warehouse Management | |
| Stores Management | |
| Training and Development | |
|
PRINT OPERATIONS & RECORDING
|
Product |
| Manpower Allocation | |
| EHS - Safety Awareness | |
| Pre-press Readiness | |
| Utility Readiness | |
| Press Readiness | |
| Quality Checking | |
| Recording & MIS Generation | |
| Training & Development | |
|
MAINTENANCE ACTIVITIES
|
Preventative Maintenance |
| Manpower Allocation | |
| EHS - Safety Awareness | |
| Downtime Analysis | |
| Strip down Maintenance Schedule | |
| Machine Health Check-Up | |
| Spares Inventory Management | |
| Cost Optimisation | |
| Project Work | |
| Recording & MIS Generation | |
| Training & Development | |
|
QUALITY STANDARDISATION & MEASUREMENTS |
Quality Standardisation & Measurements |
|
PRINT WASTE CONTROL MANAGEMENT
|
Understanding Waste |
| Understand Waste Management System | |
| How to Calculate Waste Percentages & Variance | |
| Waste Optimisation | |
| Training & Development | |
| Waste Sell | |
|
PRODUCTIVITY IMPROVEMENT |
Productivity Improvement |
|
TOTAL COST PRODUCTIVITY (TCP) |
Total Cost Productivity (TCP) |
|
DISPATCH & OUTWARD LOGISTICS |
Dispatch & Outward Logistics |
|
INNOVATIONS |
Innovations |