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Implementing OpEx for Manufacturing
Standard Playbook Offering
A guide to achieving operational excellence within a dedicated manufacturing environment.
The major workflows (topics) covered by this Playbook includes:
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Who Should Consider the Playbook?
Any manufacturing environment that is willing to take the first steps towards operational excellence. If your imporvement efforts up to now have lacked impact, this playbook will be a valuable tool.What's Included?
This playbook will lay out the building blocks of operational excellence within manufacturing setting. Operation improvement, asset care and safety culture are covered across the following features:
- 45 implementation toolkits across 8 workflows
- Multiple implementation tools, templates, and examples
- Links to relevant external content and resources
- Binomial (yes/no) assessments against toolkit standards
Overview of Playbook Contents
Lead the Operation
- Strategy Setting
- Performance Management
- Situational Leadership
- Leader Standard Work
- Line Walks
- Organisational Change Management
Keep People Safe
- Safety Culture
- Personal Safety
- Job Safety Management
- Management of Change
- Contractor Safety
- Emergency Response
Delight the Customer
- Quality Leadership
- Defining Quality
- Quality Planning
- Standard Product
- Quality Management
- Quality Improvement
Manage the Operation
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Shift handover
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Shift starters
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Visual management
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Daily performance review
- Standard work
- Abnormal situation management
Improve the Operation
- Organised work environment
- Organised data
- The gap to perfect
- Project prioritisation
- Project management
Maintain the Asset
- Maintenance KPI's
- Critical equipment
- Maintenance and reliability approach
- Work management process 1
- Work management process 2
- Equipment health monitoring
Improve the Asset
- Capital Identification
- Capital roles and responsibilities
- Capital prioritisation
- Capital planning
- Capital program management
- Capital project management
Lean Fundamentals
- Value stream mapping
- Structured problem solving
- Kaizen events
- Manufacturing flexibility (SMED)
